In our ever-evolving world, consumerism has regained the supreme position. It’s easy to see the profound impact packaging materials have on our environment. One such material that is causing poisoning effects for our natural ecosystem is plastic. As a matter of fact, every year, 380 million tons of plastic are produced, and only 9% of it finds its way in our decomposing systems. As a result, our world is on the brink of distortion. Furthermore, these statistics are stark reminders of the urgency of eco-friendly packaging alternatives.
In this article, we are going to explore one such material that can fill up our needs and has no effects on our planet. In short, we are going to talk about kraft boxes and kraft box packaging Boxes with lid
Manufacturing Process Behind Custom Kraft Packaging Boxes
Kraft paper is made from pure wood pulp without added chemicals or heavy machinery usage. Due to their chemical-free nature, these boxes are the most sustainable options available on the market. There are multiple steps involved in the manufacturing process of kraft box packaging design. These include:
- Design
- Die-cutting
- Printing
- Finishing
- Assembly
Design:
So far we know the importance of kraft boxes but their manufacturing journey starts from a well-thought structural design that can enhance your product’s appearance on store shelves. However, for different kinds of products and industries, styles differ from each other, but the main concept of structural design stays the same.
Additionally, trying different styles for your products can capture buyers’ attention such as pillow boxes, kraft boxes with lids, two-piece boxes, tuck end and auto lock boxes are some of the options that you can consider for your products. Apart from structural design, you should also consider box dimensions to ensure a snug fit for your project. Finally, the design isn’t about aesthetics; it’s a practical and functional consideration that ensures the packaging is up to the mark of the product.
Die-cutting:
Once the design process is complete the box is set for die-cutting. During the die-cut process, special cutting tools are used to precisely cut the shapes in boxes. Moreover, perforation of kraft box packaging design can be done in the same steps. As a result, packaging boxes become ready to assemble, collapse, and close seamlessly. Die cutting is a small step, but it is worth a lot as a part of the manufacturing process. Die-cutting enhances product presentation, which is the ultimate goal of packaging design. Moreover, window-cut boxes can also be made with die-cutting tools.
Printing:
After the structural design and die-cutting process, the box gets ready to be printed. After all, printing is the most crucial step in the whole process. Furthermore, printing on kraft paper is a delicate process that requires expertise. The unique texture and color of kraft paper can influence the final printed result. Additionally, eco-friendly inks can be used to stay purely organic without leaving harsh chemical leftovers. Soy-based inks, water-based inks, low VOC inks, and eco-solvent inks are some options readily available in the market. Finally incorporating the right printing mechanism for your printed kraft Packaging boxes can be beneficial for ecosystems and businesses.
Finishing:
Finishing touches are applied to enhance both the aesthetics and functionality of custom kraft packaging. This may include options like lamination, varnishing, embossing, or foiling. As lamination adds a protective layer, making the packaging more durable and resistant to moisture. It will not only protect your product from environmental impacts but also help in rough handling and hazards caused during shipment. Moreover, embossing and foiling can add a premium, tactile feel to the packaging, making it stand out on the shelf. Additionally, there are also some top coats available in the market that add a finishing touch to your kraft box packaging design.
Assembly:
The assembly stage is where the flat, printed, and die-cut kraft paper is transformed into the final packaging boxes. Skilled workers fold, glue, and shape the paper into its intended form, ensuring that it’s ready to fulfill its purpose of protecting and presenting the product. The precision and care in this step contribute significantly to the overall quality of the custom kraft packaging.
The Future in Your Hands
In a world where the consequences of our actions on the environment are increasingly evident, the choice between eco-friendly and harmful packaging materials is clear. You can see above that the whole process of kraft manufacturing is chemical-free. As a result, kraft box packaging design offers not just elegance and functionality but also a chance to be part of a global movement towards a more sustainable future.
Final Words:
As we navigate the challenges of consumerism and environmental responsibility, let us remember that the magic of kraft boxes lies not only in their aesthetics but in their power to make a positive impact on our planet. Together, we can embrace eco-friendly elegance and safeguard the world for generations to come. Finally, you can contact a packaging company that makes the same commitments to sustainable packaging. As an insider tip: team up with OXO Packaging and explore their exciting range of products. They have a wholesale kraft boxes range including various styles of boxes such as kraft packaging boxes with lids and pillow kraft boxes.
